When I got my 2004 700 I replaced all of these things right away, also had to do all the CV driveshafts and the Gear select lever and an ignition coil. It runs great now!
@slowhand1000ca
Ай бұрын
me too, everything was worn beyond
@aaron2k2
Жыл бұрын
Thank god for these videos 😮😊
@jimryan8102
Жыл бұрын
Hi I have a hopeless 2004 700 that was beaten its whole life replaced bearing u joints whole shafts once I saw the extent of the ware if I grab the inner axle shafts there is play like a wobble I already have my suspicions but I figured I would put it out there with hopes that someone will tell me it's not the diffs that's right both Tha ks
@cartonvera
Жыл бұрын
I bought one that needed belt. Replace intake booth and belt now it shakes so bad, i cleaned carb to. Yes i still have the ducati coil should i replace? It was running fine months ago before i got to turn it back on
@rbljackson
11 ай бұрын
thanks for this. Ive got an 2004 Polaris 600 Sportsman. wanted to add a receiver hitch and do some food plot work with one. Two issues...i need a replacement gas tank, and the upper bushing on the steering hub must be shot because the handlebars have too much slop in them. How hard would these be to change out? How would this unit do for pulling a small cultivator? Any chance you got an extra gas tank for one? the threads on the cap on mine are cracked. My guess is previous owner set a heavy gas can on it in cold weather while filling it and cracked the cap threads. The cap still goes on, but it leaks gas if anywhere near full, or on a hill, etc.
@TitaniummanGarage
11 ай бұрын
I think it would do fine. it has the power. They are great for plowing snow too. The top bushing isnt bad. But you have to take the headlight pod off and front hood. 2 bolts and nuts hold handlebar bushing on with a u bracket. Its easier with the tank off. I have several tanks. I'm not positive If I have one for a 600. I'll look. where are you located?
@rbljackson
11 ай бұрын
@@TitaniummanGarage im in Snyder Texas, 79549
@sheagraham116
Жыл бұрын
You think this 600 engine is a pretty solid engine long term? I just picked one up for really really cheap. Should be a fun project but just wanted to know your opinion on the actually 600 engine reliability before I put some money into the Polaris 600 twin project. (Mines an 04 with only 800 original miles)
@shanekerry9530
Жыл бұрын
Maybe some rubber motor mounts it reminds me of the Liberty Twin 900 Fuzion Polaris. Shake the holy hell outta the rig….. changed Mounts and it made HUGE DIFFERENCE
@lookoutmountaingarockhunte1300
Жыл бұрын
Thank you!!
@riverfallscory
2 ай бұрын
Will you do those prop shafts or just the u joints/bearings?
@coreytarducci36
Жыл бұрын
Nice video. Did you get new rear hubs or used ones
@TitaniummanGarage
Жыл бұрын
I had some already. they were used.
@TheTechGuider
Жыл бұрын
just picked up a 600 project. does 700 cranks fit in the 600s
@TitaniummanGarage
Жыл бұрын
Yes. They are pretty identical .
@maxwell6504
Ай бұрын
i had one with low miles that i got cheap and it was BEAT. it was never once maintained. all drive shaft joints were junk, cracked exhaust manifold y pipe, oil seal leaking oil into the coolant, air filter was all chewed up and was all metal, had no filter material left, carb boot and car boots were junk, all bushings were gone, low power, sticky brakes, rad completely clogged up, small crack in frame, missing bolts everywhere, looked like the front end was once on fire and so was the wiring, oil was complete junk, faded plastics, etc. never ever seen one so beat.
@heavenlysheephugshuggingfo1505
5 ай бұрын
Correct me if I'm wrong but can't some of those why pipes be tagged or soldered are plasma welded or just take that one towards saying that melts metal onto their
@TitaniummanGarage
5 ай бұрын
The one I had was welded. It warped. didnt seal correctly.
@SamDemontigny
Жыл бұрын
Where do I find where the transmission to fill
@Hammerback0
8 ай бұрын
I sprayed my carb boot and it died, ordered a new carb boot, put it on, sprayed it and it died (again) is it common for the Chinesium boots to be warped or could the head be warped?
@TitaniummanGarage
8 ай бұрын
On a 6/700? That I can't answer. I haven't bought a china boot for that model. Maybe try black rtv on the base of the boot and see if it stops.
@riverfallscory
2 ай бұрын
I’ve got an 05 700 twin efi. There’s two lines leading to the rear brake caliper. I know the one goes to the rear master cylinder, where does the other one go?
@cem7936
Ай бұрын
One for foot (spare) one for hand break (main)
@GearHardoffRoad
Жыл бұрын
What a arm bushing are you using on these sportsman the cheap ebay amaizons aint doing it!!
@TitaniummanGarage
Жыл бұрын
Try Partzilla
@2StrokeSmoke544
Жыл бұрын
I have an 03’ sportsman 700 with new intake boots and manifold. Rebuilt the carb and took it back out 3 times to recheck it to make sure its cleaned good and it is.. i just looked again and i dont see a 300$ kit that includes the stator.. i have the rm stator kit that allows it to run off the other side of the stator or whatever. So this idles good but wont rev out.. sounds like it runs on 1 cylinder when ya throttle it.. also new plugs, wires.. kill switch is new. Checked grounds. Wish i could send this to ya to work on.. im very mechanically inclined but this has me stumped. Also a new voltage regulator.. im lost ha
@Caseusfette
Жыл бұрын
I had this issue and it made me pull my hair out until I realised that one side of my ignition coil was only working intermittently. so i was effectively running on 1 cylinder.. I don't know if your RM kit came with a new coil but i would double check that both sides are firing.
@Caseusfette
Жыл бұрын
i ended up not using the coil from the RM kit and purchased one from Polaris, solved my problem.
@2StrokeSmoke544
Жыл бұрын
Well looks like an intermittent spark but hard to check by myself. I went and bought a stator although its not a polaris part being thats around 700$. We will see. So close to just selling this machine, what a shame the line of issues this has given me..
@TitaniummanGarage
Жыл бұрын
@@2StrokeSmoke544 It's unfortunate all the issues these have. When they run good they are a lot of fun. That $300 buck price I said was from years ago. Prices probably went up. I haven't had the pleasure of dealing with any stator or coil issues yet. Out of the 5 I've owned and sold the only one was the stator I had to replace because the wires on the back of the stator burned. I bought a used Polaris stator for 90 bucks and that did the trick.
@2StrokeSmoke544
Жыл бұрын
Well the stator wasnt my problem.. i can only guess.. maybe a bad vacuum line? Or the camshaft is smoked.. still idles great and will not rev out. Falls on its face, backfires out the carb and sounds like it runs on one cylinder. Thanks for the help tho it was definitely worth a shot!
@andrewinsinga2993
10 ай бұрын
Would you say the 500ho of the same year has less issues 🤔
@TitaniummanGarage
10 ай бұрын
Less depending on how well maintained it was.
@aldobeltran3898
Жыл бұрын
I have a 04 Polaris 700 sportsman twin when I turn the machine on, the manifold exhaust gets really hot and glowing red. The fan is working correctly, does not show over heating light and the air filter is new. It used to idle at 1500 rpms now it idles at 2000 or more while the choke is in regular position. Any help works thank you
@carter.coleman
Жыл бұрын
Mine used to do that and it would burn up exhaust gaskets, I got a full big gun exhaust and it doesn't glow red anymore
@sammacin4082
6 ай бұрын
Replace your intake carb boot
@GaryToland
11 ай бұрын
Just bought one like that one tonight. $800 because he thought it is seized up.
@GaryToland
11 ай бұрын
Are there any rebuild kits for the 600? I'm having a hard time finding anything.
@TitaniummanGarage
11 ай бұрын
6 and 700's are the same. The connecting rod is a different length. pistons, head and gaskets are the same.
@GaryToland
11 ай бұрын
@@TitaniummanGarage thanks
@Aa-sy9qw
Жыл бұрын
lol bro i want one of those..
@heavenlysheephugshuggingfo1505
5 ай бұрын
How much did that all cost to fix yourself
@TitaniummanGarage
5 ай бұрын
I had all the parts except the intake boot from another machine. otherwise it would have cost 200 bucks maybe.
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