In this video, learn how to replace the clutch and flywheel on a 7th gen Honda Civic EX (2001, 2002, 2003, 2004, 2005). Many other Honda's will be similar to this install, especially any other D series engine from older Civic models. This install is actually pretty straight forward and not all that bad (hardest part is getting the tranny and motor to line up correctly). But it is a really big, pretty involved install that took me and a friend 14 hours to complete. I wouldn’t try this one unless you’re mechanically inclined, but if you are, it’s well worth the knowledge gained and amount of money saved! Hope you found it helpful and don’t forget to comment, like, share and subscribe! Thanks for watching!
Parts needed:
Exedy KHC08 OEM clutch kit - amzn.to/2LDpEYm
Exedy FWHDC02FF flywheel - amzn.to/2JaMVT8
“Blue” thread locker - amzn.to/2L2dWWk
2 qts Honda genuine manual tranny fluid - amzn.to/2xpGkjb
Shift fork spring - Honda part number - 22835-P7N-000
2 shift linkage cotter pins - Honda part number - 94201-20220
Tools needed (out of the ordinary stuff):
You need to have 12pt sockets for pressure plate (10mm) and flywheel bolts (17mm) - amzn.to/2LFaRwc
Swivel sockets help big time! - amzn.to/2kvVaLs
Pry bar - amzn.to/2JeoFiY
32mm deep socket for axle nuts - amzn.to/2LE6gdO
22mm socket for strut nut - amzn.to/2JiwNiJ
27mm deep socket to remove reverse light sensor - amzn.to/2JeHvGB
Motor mounts that also need to be removed to drop the tranny (KZitem links):
Front motor mount - • Tutorial: Change 2004...
Transmission side motor mount - • 2004 Honda Civic Trans...
Rear motor mount - • 2004 Honda Civic Rear ...
How to change manual tranny fluid on 2004 Honda Civic - • Tutorial: How to chang...
Quick cheat sheet I made to remember the order of removing parts:
Part 1 - while car is on the ground
Remove battery
Remove air box
Move all the wires that get in the way of the starter and that area
Remove 2 sensor plugs (reverse light and speed sensor)
Remove starter
Remove shift linkage
Remove slave cylinder hard line
Part 2 - After you put the car on jack stands
Drain tranny fluid
Take axles out
Remove motor mounts, rear mount first (and also front mount and tranny side mount)
Remove bottom tranny bolts (2 tranny bolts, 4 engine stiffener bolts, 1 more tranny bolt near the axle input area plus 2 flywheel cover bolts)
Remove other 4 bell housing bolts
Drop tranny
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Негізгі бет 2004 Honda Civic Clutch Replacement [Full Tutorial]
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