I'm going to outline a 2005 and newer axle swap on an OBS Ford pickup in this video. The swap is completed enough on the truck in the video to demonstrate the install. I've logged over 200,000 miles on my other truck that has been 2005+ axle swapped without issues, and the truck in the video is done the same as the other one I did 13 years ago. If you found my video and/or description helpful please like and subscribe to the channel for more OBS content!
This video is directly showing the lowest you can be on an 05+ Swap using unmodified OEM Components. There are a million ways you can configure this swap, but this way is using as many OEM Components as possible. This way, when you purchase a rolling chassis, it gives you the ability to use as many parts as possible without having to buy more parts elsewhere. It also gives you a great baseline to start with, as the swap gives a little bit of lift, so you'd be able to adjust your height, up or down, based on your needs by purchasing other suspension components such as lift coils, or lowering coils etc.
If you're looking for a specific piece of information related to this video, please comment, and I will respond with an answer for you, please browse the comments for a question before asking.
Some details about the swap:
-2005 to 2016 Axles are the only ones with a VSS in the rear axle.
-All bolts are 1/2" for bracket installation.
-The 99-04 Leaf springs are not required for the swap, you can run your OBS leaf springs, or any setup you'd like.
-The Transfer case is also not required, but then you're requiring a conversion joint (Neapco 2-3050) for the front, and possible driveshaft modification, and the rear driveshaft will need a flange (Spicer 3-2-1859, for a 1350 joint) for the rear axle installed on the driveshaft.
Something to keep in mind when purchasing pre-built parts, and their track bar mounts will be designed to use their respective coil buckets.
SKY Coil Buckets add 1" of lift
RYD Coil Buckets add 3" of lift
If you decide to purchase a Track Bar Mount:
SKY: www.skysoffroa...
RYD: www.rydmotorsp...
PMF Track Bar: (Choose lowered if using OEM Coil Buckets)
www.pmfsuspens...
Ill cover the transfer case install, and rear leaf install in another video, as those aren't required for the swap.
For the 2005-2007 Steering box, You'll need the following information, the power steering line details are setup for a truck with hydroboost.
M14x2.0 - 140mm Bolts required (3 required)
9/16” Drill Bit for frame holes
Gates 365892 Pressure Hose for Hydroboost (05 Superduty)
Gates 370660 Return Hose (92-96/97 OBS)
Gates 365930 Pressure Hose for Hydroboost (92-97 F-superduty)
3/8” O-Ring Flaring tool
-Remove Booster side nut from Gates 365930, set aside.
-Remove Booster side nut from Gates 365892, set aside.
-Install Booster side nut from Gates 365930 onto Gates 365892 Hose and flare.
-Remove nut from Gates 370660 Return hose
-Install Booster side nut from Gates 365892 onto Gates 370660 Return line and flare.
-Massage lines to fit 05 Box.
The information provided in this video, and description are for informational purposes only. I am not a certified professional, and the use of this information or advice is at the viewers risk.
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