Using a Baileigh Industrial Roll Bender with CNC controls to create a section with more than one radii in it. In this example the customer is making small poly tunnels and needed the arch to have a 700mm radius with straight legs to go into the floor at an angle. The machine was set at its slowest speed, 3 initial bends were made to calibrate the machine to the material, the material was stored with a name "1" the bend program was stored as "box" and set as straight legs 545mm long with a radius of 700mm over a 2240mm length to achieve the desired leg angle.
CNC controls allow you to calibrate a section of material, through a series of initial bends (up to 10, the more you make the accurate the machine will be) the coordinates used to create the bends are entered in to the machine, the material is entered in the material library and for future jobs in this material you simply enter the radius you require and the distance you require this radius to be over, so can be a long shallow bend or continuous circles. For the purpose of entering the data the Y coordinate is the vertical position of the top roll, the X coordinate is the distance the radius is set be over. When calibrating the machine and creating the different Y positions and recording the radius for each position you must start with a straight piece each time.
CNC controls really allows you to put in to production section bending where the same sections are regularly used and its the only way to accurately produce a section with more than on radii in it and have no visible damage or markings between the bends.
We have the machines available in many different sizes and specifications so please contact us for more information. - www.baileighind...
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