I have never built a big round metal sign before. My most epic build to date. I built it out 16 gauge sheet metal. I plasma cut the pattern from a CNC cut template, welded it up, rusted it using muriatic acid and hydrogen peroxide, then clear coated it with polyurethane. I also used a really cool nutsert tool to attach the back of the sign. I think it turned out great. Here are some links to some of the products and tools I used.
CNC (CNCRP 4896) - www.cncrouterpa... (Give Cory a call and tell him I sent you!)
Nutsert tool - www.amazon.com/...
Plasma Cutter - Miller 625 www.amazon.com/...
Mig Welder - Miller 211 www.amazon.com/...
Tig Welder - Miller Diversion 180 www.amazon.com/...
Check out my website at www.redneckdiy.com
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