Load bank testing a Caterpillar 2000 kW Diesel Generator at our facility in Brighton, CO. This unit features a massive 3516 V-16 engine, and is controlled by an easy-to-use digital panel.
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✔️ Every generator undergoes 31 point inspection xu0026 certification process
✔️ Load bank tests on all units
✔️ Full Service 10,000 Sq Ft Shop
✔️ 200-300 generators always in stock
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Air Intake Systems
A well designed air intake system provides cool, clean air for combustion while
minimizing inlet air pressure drop to the turbocharger. Normally, this can be
accomplished by using engine-mounted air cleaners, but some applications
require intake air to be brought in through ducts from outside the engine room.
There may also be requirements for special filtration and ducting due to fumes,
dust, airborne mists, ambient temperature or even altitude. These requirements
should be carefully considered because the inlet restriction that accompanies
increased filtration and ducting can cause the engine to be derated and
turbocharger life reduced. The air inlet restriction limits shown in TMI must not be
exceeded, especially for EPA certified engines, in order to ensure regulatory
compliance.
Air intake systems using ducted air from outside the engine room should be
accessible for routine maintenance and inspection. The system should also be
located away from exhaust stacks (including engine exhaust stack), vents or
processes that might vent flammable vapors, large concentrations of dirt,
chemicals, industrial waste, or any other material that would not allow for cool,
clean air. In an optimal design, nominal air temperature around the inlet should
be between 15° to 32°C (60° to 90°F). Inlet air temperatures should not exceed
45°C (113°F) for standard ratings.
For all Cat engines, efficient engine combustion is based on the proper mass
flow ratio of fuel and air. The ratio is mass-based and not volume-based. It is
always important to remember this fact when considering the impact of
installations with non-standard altitude and temperature. Also be sure to submit a
special rating request for non-standard altitude and temperature applications so it
can be evaluated by Caterpillar
performance engineering.
SECTION CONTENTS
Air Cleaners .............................2
• Dust, Dirt & Debris
• Types of Air Cleaners
• Customer Furnished Air
Cleaners
Combustion Air Requirements
..................................................8
Air Intake Ducting ...................9
• General
• System Design
• Inlet Adapters
• Turbocharger Loading
• Connections
• Insulation
• Intake Air Restriction
Additional Considerations ...20
• Service Indicators
• Silencers
• Shutoff Valve
• Cold Weather Operation
• Low Pressure Gas Engines
• Reference Material 25
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