This time on Knucklehead Garage we are back in the shop building axles for the Towverlander Excursion Overlander Build. Jamin sourced a Super Duty 60 front axle and matching Sterling 10.5 rear end to build for our Ford Excursion axle swap. We start by tearing them down and regearing with some Yukon 4.30 gears and their Zip air actuated lockers. We then slid in some East Coast Gear Supply 4340 chromoly axle shafts outfitted with 1550 u joints. We then topped it all off with some massive SSBC USA billet brake calipers to slow this beast of a Ford Excursion to a halt with a quickness. A new set of blacked out Warn Manual Hubs allow us to ditch the unreliable stock setup. A Busted Knuckle plate diff cover keeps the front gears safe while a coat of new paint finish these axles off making them ready for install. Next time we will be throwing these axles under the Excursion overland build with some new suspension and a lot of other awesome parts so stay tuned for more.
Front Super 60 Parts List:
Yukon Zip Locker Front $695 - amzn.to/2Z2zuLu
4.30 Gears front $253 - amzn.to/3pc6744
Master Install kit $202- amzn.to/3aT6cUO
BKOR Diff Cover $140- bit.ly/BKOR60cover
ECGS Chromo Axle Set $1300- bit.ly/ECGSchromos
Warn Black Locking Hubs $352- amzn.to/3d0lvxM
SSBC USA Calipers $1398- bit.ly/SSBC60
Rear Sterling 10.5 Parts List:
Yukon Zip Locker $802- amzn.to/3jvHaze
4.30 Gears $337- amzn.to/3cXB1ug
Master Rebuild Kit $240- amzn.to/3aRuPkS
SSBC USA Calipers $1098- bit.ly/SSBCUSA105
Junkyard Axles- $1000
Misc Oil and Parts- $786
AXLE BUILD TOTAL: $9536
Tools:
Seal Driver Set- amzn.to/36XtDLR
Traxion Race Seat $129- bit.ly/TraxionR...
Check out more on this Build:
Build Announcement- • Ford Excursion Overlan...
Engine Build Part 1- • 500HP 7.3 Powerstroke ...
Engine Build Part 2- • 500 HP 7.3 Powerstroke...
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Busted Knuckle Off Road
5270 AL HWY 69 South
Cullman, AL 35057
United States of America
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