Problem with a slipping transfer case on a Ford Territory 2015 SZ AWD diesel.
Removal and bench rebuild of the transfer case covered in this video.
Tips on parts and tools, including clutch pack.
The transfer case fitted to AWD diesel models is the BorgWarner BW4461 single speed torque on demand.
Also replacing the output seal on the 6R80 transmission (while you're in there).
Join the fordforums - has a territory SZ page
www.fordforums.com.au/forumdi...
and workshop manuals with torque settings
www.fordforums.com.au/vbporta...
This thread has Ford part numbers (see GTLEGEND post)
www.fordforums.com.au/showthr...
Parts used in this video from Alltranz (link to NZ website - also have an Aust. website)
www.alltranz.co.nz/shop/drive...
B99310 FRICTION PLATE T/CASE BW4461/4444 x 9
1.52 mm thick x 63.5mm ID - teeth x 150.0 OD; with 22 tooth inside
B99360 STEEL PLATE T/CASE BW4461/BW4444 x 9
1.0 mm thick x 118mm ID x 150.4 OD + teeth; with 34 tooth outside
B99200 SEAL OUTPUT T/CASE TERRITORY DIESEL
B99202 SEAL INTERNAL T/CASE TERRITORY DIESEL
B99204 SEAL FLANGE T/CASE TERRITORY DIESEL
99242 SEAL ADAPTOR HOUSING (6R80 transmission) 38x80x8
Parts from Jefferson Ford au
Transfer case cradle rubber mount Ford AR79-6068-AA
www.jeffersonfordparts.com.au...
Other parts
Chain is 37 link 1.25" with 2 purple links separated by a silver link
may be this one:
transferparts.com.au/products...
Electromagnet:
Ford ???-7L409
may be this one
transferparts.com.au/products...
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