As 2021 comes to a close (thank god) I’m reflecting on the favorite things I made this year and for me it’s my DIY Mandalorian Armor. Going into this year I knew I wanted to create a Mandolorain Helmet, but when we got close to the summer I decided that for Halloween this year I wanted to create a full set of armor. It’s primarily made out of a roll of 25ft of galvanized steel. I have been (slowly) working on it during lunch hours and weekends since June. I found the whole process calming and was great learning how work with metal, learn to weld steel ( more like soldering with a blowtorch) and leather working.
While it’s not screening accurate to the show’s Din Djarin’s armor, it is MY ARMOR. It also has 2 different Nerf dart launchers. The helmet also has a dual fan system for cooling and air circulation. It also has a voice mic to create that correct on-screen sound. This video is a quick step-by-step of how I created the helmet. I also created a tool and parts list in case you have interesting in building your own.
Feel free to reach out to me on KZitem or Twitter with any questions. Enjoy.
Amor Templates by The Welding Geek
/ theweldinggeek
Tool list
Galvanized Steel Roll www.homedepot....
Angle Grinder www.homedepot....
Tin Snips www.homedepot....
Blow torch www.homedepot....
Solder w/ Flux (buy a lot) www.homedepot....
Rivet Gun www.homedepot....
Rivets www.homedepot....
Dremel www.homedepot....
Costume Elements List
Baking Dome for Helmet www.amazon.com...
Face shield for Visor www.amazon.com...
Mens Dark Blue Turtle Neck www.amazon.com...
Dark Blue Pants www.amazon.com...
Under Vest www.amazon.com...
Velcro www.amazon.com...
Leather Sheet www.amazon.com...
Leather Strap www.amazon.com...
Fabric for Cape www.amazon.com...
Gauntlet launcher www.amazon.com...
Leather Pouch www.ebay.com/i...
Leather Leggings www.ebay.com/s...
Black Nerf Darts www.ebay.com/i...
Nerf Blaster www.ebay.com/i...
Optional
Baby Yoda www.amazon.com...
Male Fully Body Mannequin www.ebay.com/i...
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