How to Build a Polaris Predator 500 Engine | 2003 - 2007 Full Build Step by Step
#polaris #build #howto
It's important to note that the 2005 - 2007 Predator bottom end is different from the 2003 - 2004 however there are many similarities and the top end remained about the same in all years. The engine being built in this video is a 2007.
Chapters
0:00 - Intro
1:32 - Disclaimer
2:38 - Differences in Crankshaft by Year
4:10 - Crankshaft Install
5:22 - Counter Balancer Install
6:13 - Transmission Install
7:17 - Shift Forks and Drum Install
9:27 - Oil Screen Install
9:50 - Assembling Case Halves
11:52 - Oil Pump Install
13:02 - Shift Mechanism/Shift Shaft
14:32 - Rear Cam Chain Slider Install
14:42 - Clutch Basket/Inner Hub Install
15-41 - Timing Chain Gear/Primary Drive Gear
17:03 - Starter Install
17:32 - Prepping Flywheel and Crank
20:54 - Flywheel Install/Starter Gears
22:06 - Stator Cover Install
23:22 - Neutral Switch Install
23:52 - Showing The Big Bore Kit
25:03 - Piston Install
26:19 - Cylinder and Head Install
29:47 - Camshaft Explanation
30:46 - Installing The Cams
33:47 - Timing Chain Tensioner Install
34:36 - Cam Cap Install
35-13 - Intake Boot Install
36:00 - Clutch Pack Install
37:33 - Clutch Push Rod/Actuator
39:15 - Clutch Cover Install
40:42 - Oil Filter Cover
41:11 - Water Pump Cover
41:38 - Oil One-Way Check Valve
42:10 - Engine Showcasing and Performance
43:24 - Closing/Sponsor Thank you
Parts/Tools
39mm Carb - amzn.to/3wMB9Ux
Air Filter - amzn.to/2TJixX1
Outerwear - amzn.to/3g5JYSi
Service Manual - bit.ly/35CYImG
Mapp Gas - amzn.to/3j03D9g
Torch - amzn.to/2Uq3iCN
Assembly Lube - bit.ly/3qecHJt
Anti-Seize - bit.ly/2SP14vZ
Crankshaft Install Tool - bit.ly/3j0mKjx
Blue Loctite - bit.ly/3h3CArh
Red Loctite - bit.ly/2SO2hDV
Small Impact Driver - amzn.to/3zIh5Vm
T-Handle Hex Wrenches - bit.ly/3gPaSOM
Clutch Holding Tool - bit.ly/3cXqlej
Large Torque Wrench - bit.ly/3zKjwa2
Large Impact Driver - amzn.to/3zImLi8
Timing Chain - amzn.to/3zKWHmC
Dielectric Grease - bit.ly/3xDnPCa
Valve Grinding Compound (For Flywheel) - amzn.to/3xOWZXR
Assembly Grease - bit.ly/35FHiGk
Big Bore Kit - bit.ly/2TTRUig
Dead Blow Hammer - amzn.to/3xxEQxt
Standard Bore Top End Gaskets - bit.ly/3wJnyx7
Kibble White Studs - Available Soon!
Stage 1 Cams - bit.ly/2TKQM0a
Valve Shim Kit - bit.ly/2TNQ0j8
Feeler Gauge - bit.ly/3iVAOuB
Wrinkle Black Heat Paint - amzn.to/3xCKvlK
Clutch Kit - bit.ly/3cWKkK2
Engine Oil - bit.ly/3xEROt5
2005-2007 Complete Gasket Kit - bit.ly/3A8kPQ1
Gasket Spray - amzn.to/3qe9iKy
Engine Complete Seal Kit - amzn.to/3gNn2ro
Engine Oil Filter - bit.ly/3xAabj1
QUAD WARZ SHIRT - bit.ly/3eeqaet
Where I buy all my OEM Parts - www.rockymountainatvmc.com?ref=1032
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