Great video. You answered a number of my questions. Thank you!
@BustedKnuckleVideo
4 жыл бұрын
glad to help
@Stirlog
7 жыл бұрын
Best vid I've seen on building custom headers. Thanks.
@BustedKnuckleVideo
7 жыл бұрын
Jake knows his stuff
@jesseortega8598
6 жыл бұрын
Awesome. Thanks For the Reply on the Engine set up!
@BustedKnuckleVideo
6 жыл бұрын
anytime
@gyrocaptin
8 жыл бұрын
Thanks, they came out fantastic, Awesome Job !!!
@BustedKnuckleVideo
8 жыл бұрын
+Ma Roder more to come!
@elalesitoreal3638
8 жыл бұрын
Knowledge shared, i think this is what internet should be... Many thanks
@BustedKnuckleVideo
8 жыл бұрын
+El Alesito real thanks for watching!
@PetrocelliPete
7 жыл бұрын
Nice workmanship. 35 hours is good time. Nice buggy. Cheers.
@BustedKnuckleVideo
7 жыл бұрын
Stay tuned as its time to build a new one
@Motodents
8 жыл бұрын
Super great video again! You guys are killing it!!
@BustedKnuckleVideo
8 жыл бұрын
+crazyzx9rguy thanks more on the way
@jamesyoung301
4 жыл бұрын
Hey Jake! awesome video...I'm having a challenge looking for the right person to put together headers for my vehicle. Would you consider working on a project with a 2016 Maserati Granturimo MC 4.7 Ltr?
@BustedKnuckleVideo
4 жыл бұрын
we only work on rock bouncers sorry
@Mtlmshr
6 жыл бұрын
To add to what "S"said that "sugaring" is actually oxidation of the weld and in a matter of months you find the headers cracking from the inside out! When welding any form of stainless you must "Back purge" the weld! I also agree what was said about using a screen defuser when welding SS. You may consider talking about the primary tube lengths and trying to get them the same length. Finally you never talk about "Merge collectors" and the advantages of scavenge that they have. I will say you definitely have one impressive piece there with out a doubt!!
@BustedKnuckleVideo
6 жыл бұрын
good insight
@phattcat69
8 жыл бұрын
nice video! i love tig welding exhuast. also great info on the collector welding.
@BustedKnuckleVideo
8 жыл бұрын
Jake Knows his stuff
@prancstaman
8 жыл бұрын
Awesome vid on headers!!! I make exhaust on my little go kart engines on my channel but usually nothing that intense but I do make my own mufflers too. I even got my own muffler design I use. Maybe a vid on different muffler designs for different apps would be a good vid. or maybe make your own muffler be cool too. Good tip also would be to use string or a couple bread ties to make that line around the tubing square on a bend in case you have to free hand a cut with a hand grinder.
@BustedKnuckleVideo
8 жыл бұрын
+prancstaman thanks good tip
@OldIronRC
8 жыл бұрын
this is a good shop series
@BustedKnuckleVideo
8 жыл бұрын
+cyanidetube thanks
@miguel360kmc
5 жыл бұрын
Also your vid is very good things are broke down nicely easy to follow
@BustedKnuckleVideo
5 жыл бұрын
Jake knows his stuff
@cabrauzimm
8 жыл бұрын
great video. Im new in this stuff, but I really like the fabrication process, where can I learn more about it? Could you explain how the chassis were built? CAD then jigs? From a guy in Brazil
@BustedKnuckleVideo
8 жыл бұрын
+cabrauzimm stay tuned. these chassis are built by hand one piece of tube at a time, there are no drawings or cad files. just a bender, welder, and a pile of tubing
@jesseortega8598
6 жыл бұрын
Awesome Video Jake! How do you get the Engine's in the frame? They look like they're all enclosed somehow. But I know different!
@BustedKnuckleVideo
6 жыл бұрын
The engine cage un bolts and the motor is pulled out the top
@5eansale
8 жыл бұрын
great vid!! you should back purge stainless, the sugaring left from no shielding gas on the back side of the weld will have the same effect as leaving the burrs from cuts.
@BustedKnuckleVideo
8 жыл бұрын
+Sean Dale thanks
@bustedknuckleoffroadllc5060
8 жыл бұрын
+Sean Dale Agreed! I just got a little lazy...
@jackbitter9613
7 жыл бұрын
BustedKnuckleVideo and cause it to corrode much easier making the welds a lot weaker
@frankromeo6796
8 жыл бұрын
Hi, great video. First question is why do you use lanthiolated rather 2% Thoriated tungsten ? Worried about radiation when grinding tungsten.Also why not back purge tubes when welding, it would weld better., have you ever used a mini tig torch equipped with a bigger diameter gas lens allowing for more stick out of tungsten. This is just a friendly opinion from my career of being a union pipe welder .
@bustedknuckleoffroadllc5060
8 жыл бұрын
+Frank Romeo I like lanthanated tungsten simply because i can jump from aluminum to steel and stainless without having to change tungsten. Yes, i actually use gas lenses a lot, but i went for a #7 cup because of how tight everything was. Technically you should purge both sides of stainless before welding but i wasnt getting full pen welds and diddnt have any sugar on the inside. Thanks for the reply!
@frankromeo6796
8 жыл бұрын
Yes Jake, using a tig torch & back purge would be purging from both sides.
@BustedKnuckleVideo
8 жыл бұрын
+Frank Romeo ok
@1648jim
7 жыл бұрын
Very cool, nice work!
@BustedKnuckleVideo
7 жыл бұрын
Jake knows his stuff
@darrencremin9067
6 жыл бұрын
great video😊 cant wait to make one👌
@BustedKnuckleVideo
6 жыл бұрын
sweet!
@Ronniegodfrey67
8 жыл бұрын
Great vid brah!
@BustedKnuckleVideo
8 жыл бұрын
+Ronnie Godfrey thanks
@zragevii4705
4 жыл бұрын
How bad do you think a true dual 4 cylinder header would be to make? As well as the sound I'm thinking true dual, small pipes with an x pipe. Mild steel. And do you make your header flange or do you buy?
@BustedKnuckleVideo
4 жыл бұрын
True dual on a 4 Cylinder? I would just carry it all out one pipe since they are inline. I would say just buy a flange
@zragevii4705
4 жыл бұрын
@@BustedKnuckleVideo I figured... mostly just looking for something kinda stupid
@zragevii4705
4 жыл бұрын
@@BustedKnuckleVideo any suggestion on where to look for flanges?
@gregschultz2029
4 жыл бұрын
Thank You For Your Video !!!
@BustedKnuckleVideo
4 жыл бұрын
glad it helped
@dachampguam5784
8 жыл бұрын
Would like to see engine builds or mods for rock bouncing.
@Thr33.Sid3z
6 жыл бұрын
I'm making plans to fab some headers for my Evo 8 (4G63T) Any Tips or Info you can share would be Awesome!!!
@BustedKnuckleVideo
6 жыл бұрын
This video pretty much says it all
@Smokin07ram
6 жыл бұрын
Great video! Back purging the stainless will go a LONG way toward stopping cracks from forming! Gret welders can weld a set of headers without doing this, but if you are watching this video.....Just sayin'!
@BustedKnuckleVideo
6 жыл бұрын
👊
@dnvautoperformancewelding445
5 жыл бұрын
@ Smokin07ram you back purge to eliminate carbide precipitation (sugaring) and the best welders will tell you stainless HAS to be back purged if full penetration is gonna be achieved and yes, even good welders watch youtube videos just to see how other guys are doing things
@Mtlmshr
6 жыл бұрын
Someone asked about 321 SS that is what you may want to use for building a turbo system due to the higher temps seen with those exhaust systems.
@BustedKnuckleVideo
6 жыл бұрын
good call
@bsmashing24
8 жыл бұрын
Awesome vid peace
@BustedKnuckleVideo
8 жыл бұрын
+smash so much to learn
@rodsmua
8 жыл бұрын
Thanks for the video.
@BustedKnuckleVideo
8 жыл бұрын
+Eddie Rodriguez more to come
@rodsmua
8 жыл бұрын
Thank you
@kenjamesduplantis1396
2 жыл бұрын
I have a problem if u say that the top bolt on a transmission would give u center .on a jeep wrangler when u put two two hundred pound people in it than your balance point changes so don't u weight your jeep with the person in the jeep . I'm trying to keep my gasstank under the jeep I bought a larg Dana 44. I had to move the resend forward for it to fit . What I want to now is they are show u 2 ujuint for the Engel on drive shaft .I want to put my transmission to it stock position . I have a 4in lift on a on jeep if u can heip
@BustedKnuckleVideo
2 жыл бұрын
in the grand scheme of things passengers aren't typically taken into account.
@autoaddictions
8 жыл бұрын
nice video thanks for the tips
@BustedKnuckleVideo
8 жыл бұрын
Thanks for watching
@mosessparrow197
7 жыл бұрын
is this open headers do and back pressure better than full exhaust?
@BustedKnuckleVideo
7 жыл бұрын
Not much back pressure with straight headers, they do that to package it easier on a rock bouncer
@tobystacy959
5 жыл бұрын
Back pressure bad, scavenging good.
@miguel360kmc
5 жыл бұрын
In need of help! Watching your vid and others all tell me i need all kinds of tools i will only use once and are $100s each... So not a buggy or cart but a scooter trike i been building/modding my trike has a wide frame with the motor in the middle tocked away making any bolt on options not work.. Looking into building my own from the nothing i know about building my header pipe my cheapest and easiest option is flex pipe, tape, and header kits no bending only cut and weld.. I hope im not right and you can tell me a simple way to bend a header pipe lol or confirm my idea of a kit.. Thank yous
@BustedKnuckleVideo
5 жыл бұрын
Needs to be done right
@scaffoldawg
8 жыл бұрын
love the vid!!!!!
@BustedKnuckleVideo
8 жыл бұрын
+scaffoldawg thanks
@rampage577
8 жыл бұрын
what kind of polish/technique do you use to polish stainless steel?
@BustedKnuckleVideo
8 жыл бұрын
+rampage577 Good Queston Ill forward it on to Burkey.
@tinatpasselepoivre
7 жыл бұрын
This is going to help me do my exhaust for my flat twin engine...
@BustedKnuckleVideo
7 жыл бұрын
Awesome!
@fatenhappy1
6 жыл бұрын
Tried using a Dremel for the tight spot polishing?
@BustedKnuckleVideo
6 жыл бұрын
that would be a good option
@ze_german2921
5 жыл бұрын
Do you have an affordable source for header flanges and collectors? I can’t afford $300 collectors from Vibram
@BustedKnuckleVideo
5 жыл бұрын
we cut our own flanges now.
@jwright650
7 жыл бұрын
how do you know where the first, second, third tube go in the collector when you start building the first tube?
@BustedKnuckleVideo
7 жыл бұрын
You try to just keep a the exhaust tubes the same length
@Billy0Nitro
7 жыл бұрын
Might want to try a smaller torch!
@BustedKnuckleVideo
7 жыл бұрын
why would we want to do that?
@Slurm_Daddy92
7 жыл бұрын
why do you want the tubes to be the same length? I've heard of cars with unequal headers before.
@BustedKnuckleVideo
7 жыл бұрын
you want there to be equal exhaust pressure on each cylinder
@eddiebell9002
8 жыл бұрын
Where are you buying your header kits
@BustedKnuckleVideo
8 жыл бұрын
there are tons of online retailers that have them
@TheRealEZOverdose
8 жыл бұрын
good vid
@BustedKnuckleVideo
8 жыл бұрын
+EZOVERDOSE thanks
@nicholausstraach458
6 жыл бұрын
Are you using Schedule 40?
@BustedKnuckleVideo
6 жыл бұрын
no.
@nicholausstraach458
6 жыл бұрын
Way to answer lol what material are you using?
@Agustin-jo8mv
5 жыл бұрын
@@nicholausstraach458 lololol. I was looking for this. Sadly we didn't get an answer. Looks like .065 thickness to me. Not sure about OD though.
@almierz4604
5 жыл бұрын
Why not polish the tubes before you weld them together, and then polish the welds after.
@BustedKnuckleVideo
5 жыл бұрын
plenty of ways to do it
@goldeyeorc
8 жыл бұрын
Can someone listen between 1:25 untill around 1:40 did he mean galvanised not stainless for the first one. This is messing with my head
@caseyelaine08
8 жыл бұрын
+Martyn yes he meant galvanized which Is a zinc coating to steel or sometimes iron
@yotasteve3646
8 жыл бұрын
I was thinking the same thing, and judging by the fact that a coating will not burn off of stainless, I assume he did mean galvanized
@bustedknuckleoffroadllc5060
8 жыл бұрын
+Martyn Sir, i was talking about ceramic coating mild steel headers after fabrication. Pretty much any coating will become dull and fail in an offroad situation. Also, i screwed up when i said "dont use stainless steel" i meant "dont use stainless steel wool". I tried steel wool after my ceramic coating started to get dull and it ruined the ceramic.
@goldeyeorc
8 жыл бұрын
ahh right i understand :) keep up the good work man!
@brucemcdonald166
7 жыл бұрын
thank you
@BustedKnuckleVideo
7 жыл бұрын
glad to help
@DadBodCEO
8 жыл бұрын
So use stainless unless you're ok with it looking like shit?
@BustedKnuckleVideo
8 жыл бұрын
pretty much.
@brandonshere3
4 жыл бұрын
dont use stainless steal because it will take the coating off and go back to bare metal....I realized stainless steel is the way to go???????
@BustedKnuckleVideo
4 жыл бұрын
we use stainless it just takes more effort when welding
@yoda13571
8 жыл бұрын
What about 316 or 321 stainless
@BustedKnuckleVideo
8 жыл бұрын
that would work and have a cool blueing affect with heat
@gabewhisen3446
6 жыл бұрын
Your hired
@BustedKnuckleVideo
6 жыл бұрын
Bring it to the shop and we can knock it out
@aidannina494
7 жыл бұрын
WTF I GOT A FUCKING AD 20 SECONDS INTO THE VIDOE AND A AD EVERY MINUTE
@BustedKnuckleVideo
7 жыл бұрын
really? That aint right
@aidannina494
7 жыл бұрын
BustedKnuckleVideo that's how I fucking feel I was pissed it was a good vidoe but to many fucking ads!
@jackbitter9613
7 жыл бұрын
Aidan Nina I had one at the end and that's it
@wedgeantilles7731
5 жыл бұрын
Well you're so busy trying to make money off your video that I can't even watch it.
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