Get an inside look at the working principle of the wafer baking oven in the wafer production line. Learn about baking tongs and plates, and how to produce wafers much more efficiently. This is perfect for those looking to understand how to produce wafer products or those interested in wafer line technology. If you're in the wafer production industry, you might discover the key components of a wafer baking oven and how they work together to create delicious wafers. Don't miss out on this informative video!
Let's break down the wafer production process into stages, including the specific equipment involved and the functions of each stage:
Batter Preparation: Ingredients such as flour, water, eggs, sugar, and fats/oils are mixed to form a smooth batter. This batter is then poured onto the baking plates of the oven.
Baking Process in the Wafer Baking Oven: The baking plates of the oven are heated to a precise temperature. The batter is poured onto these baking plates and quickly undergoes cooking due to the high heat. Moisture evaporates rapidly, leaving behind thin, crisp wafers.
Wafer Sheet Cooling: After baking, the wafer sheets move to a cooling rack. This allows them to cool down and become firm before further processing.
Cream Spreading Machine: If the wafers are to be filled with cream, a cream spreading machine is used. This machine evenly spreads the filling onto one side of the wafer sheets. The filled wafer sheets are then stacked to form wafer blocks.
Wafer Block Cooling: The stacked wafer blocks move to a cooling chamber where they are allowed to cool and solidify. This ensures that the filling sets properly and the wafer blocks become firm.
Wafer Cutting Unit: Once the wafer blocks are cooled, they are fed into a wafer cutting unit.
This machine precisely cuts the wafer blocks into individual wafer pieces. The cutting is done with sharp blades to ensure clean edges.
Chocolate Enrober (for chocolate-enrobed wafers): If producing chocolate-enrobed wafers, the cooled wafer pieces are transported to an enrobing machine. Here, the wafer pieces pass through a waterfall of liquid chocolate, coating them evenly. The chocolate-coated wafers then move through a cooling tunnel to solidify the chocolate coating.
Packaging Machines: Finally, the finished wafers are packaged for distribution and sale. Packaging may involve individual wrappers or containers to maintain freshness and protect the wafers during transportation. Packaging machines are used to automate this process, ensuring efficiency and consistency in packaging.
Throughout the entire wafer production process, precise control of ingredients, temperatures, and processing equipment is essential to produce high-quality wafers with consistent texture, flavor, and appearance. Each stage plays a critical role in achieving the desired end product.
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Негізгі бет How to make wafer biscuits? Wafer Baking Oven and Wafer Production Line
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