Even more productivity and quality. Thanks to the IML Performance Package and rotary die cutter.
More productive components inside the press make the reliable production of In-Mold Labels at a speed of 14,000 s.p.h. possible. Aerodynamic is a key component for stable IML production. The main challenge with the in-mold label production is that the printing substrate is very light and very flexible. The transportation of this light materials is very challenging. Therefore, a lot of sheet guidance devices have been optimized. The aim is higher production speed at the same stability. With sheet travel monitor the operator can see how smooth the sheet will travel from one cylinder to the next. All air settings inside the press are preset. For critical materials all settings can be adjusted accordingly for save sheet travel.
With the new DryStar Advanced Y-unit control, temperatures and volumes can be set in one percentage steps. Settings in those fine steps are necessary for thin and lightweight materials. The drying is much more efficient and more dedicated. The special drying configuration with the 3 Y-units ensure a very high level of drying performance which ensures a high productivity in terms of speed and production time.
The Speedmaster XL 106-D rotary die-cutter boasts a small footprint and low investment costs, as well as low energy consumption. The rotary die-cutter is the perfect team member for producing in-mold labels economically - with up to three times higher production speeds, up to three times lower tool costs and up to three times shorter makeready times in comparison to flat-bed die-cutters. With the Speedmaster XL 106-D all kind of label shapes can be handled.
High output and high-speed label production is guaranteed. Heidelberger not only delivers the machines but also long-term know-how and expertise for the in-mold label production.
The printing press with push to stop philosophy is equipped with the CutStar, the thin substrate package and foil package as basic equipment. On top we recommend the IML Performance Package which contains hold down clamp package on the feeder, additional blow/low (Fehler im Untertitel) bars between the units. The drying process is separated from the delivery to the three drying units. The sheet travel in the delivery is optimized with anti-static bars, a CleanStar slide-in and the auto non-stop system. This performance package increases the productivity and drying performance by 25%.
More information: heidelberg.com/label
#InMoldLabelPrinting #IML #DieCutting
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▬ Chapters ▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬
00:00 Introduction by Yasmine Blair, solutions for in-mold label production from Heidelberg
00:33 Equipment details of Speedmaster XL 106-8+LYYY with IML Performance Package
01:22 Aerodynamic of the sheet travel of in-mold labels
02:26 Strengths of the components and systems for the perfect sheet travel
02:52 Higher dryer capacity for optimum sheet drying at high speeds
03:40 Speedmaster XL 106-D rotary die-cutter - less space and energy consumption at a very attractive price
04:08 Attractiveness of in-mold label production for print shop owners
05:11 IML Performance Package for optimal processing of in-mold foils
06:25 Advantages of the Speedmaster XL 106-D rotary die cutter
▬ Topics of this video ▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬
► In-mold label production with Speedmaster XL 106-8+LYYY plus IML Performance Package and Speedmaster XL 106-D rotary die cutter
► Particularities of sheet travel of IML foil regarding aerodynamics
► Features of the IML Performance Package
► Advantages of the Speedmaster XL 106-D rotary die cutter
▬ At a glance ▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬▬
► Heidelberg's solution for in-mold label production
► Perfect sheet travel despite special aerodynamic requirements for IML foil thanks to special features of the Speedmaster XL 106-8+LYYY
► IML Performance Package for optimum processing of in-mold foils at high speeds
► Speedmaster XL 106-8+LYYY - three drying units for optimum sheet drying at high speeds
► Speedmaster XL 106-D rotary die cutter - less space and energy consumption at a very attractive price
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▬ About Heidelberger Druckmaschinen ▬▬▬▬▬▬▬▬▬▬▬▬
Heidelberger Druckmaschinen Aktiengesellschaft is a reliable and highly innovative partner to the global printing industry. For more than 170 years we have stood for quality and future viability. This means that we are a company with a long tradition, but at the same time we help define the future trends in our industry thanks to state-of-the-art technologies and innovative business ideas. Heidelberger Druckmaschinen is focused on customer requirements and on generating value added in terms of efficiency, profitability and customer success.
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