In 2021, we supplied a line for cutting and peeling onions to the company TOV "REVEGA" (Berdichev, Zhytomyr region, Ukraine). In this video, we present you the operation of our line at the customer's facilities, as well as feedback from the direct user - mechanical engineer Ivan Danilyuk.
Our website: kemz.com.ua/
Equipment for onion processing on our website: kemz.com.ua/oborudovanie-dlya...
Sales department: +38 (050) 178-93-10, +38 (050) 178-93-11, +38 (067) 425 57 57,
+38 (099) 095 16 17
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We have been producing onion peeling machines since the middle of the distant 80s of the last century. The first prototype of a disk onion cleaning machine developed by the Odessa research and production association NII "KONSERVPROMKOMPLEKS", which included our enterprise as a production site for the introduction of new technology, was assembled in 1982. Since then, up to a thousand P3-KChK machines have been shipped to hundreds of enterprises throughout the Soviet Union - such markings were used by disc onion cleaning machines of the first generation.
The popularity of this model lay in the main thing - for the first time in the USSR, onion peeling machines could be integrated into a line, since before that onions were peeled in portions. This advantage has maintained the popularity of this type of machine to this day. And today we often meet machines of our production on the tags of which the date of issue is one thousand nine hundred and eighty such-and-such year in the ranks of many well-known processing companies of the CIS countries.
But time does not stand still, and today JSC "Kakhovsky Experimental Mechanical Plant" produces the third modern generation of disk cleaning machines for onions.
In our new history, these machines have undergone repeated upgrades. We consider the first generation of pneumatic (non-abrasive and waterless) cleaning machines to be our most revolutionary modernization, which we carried out in 2019 (kemz.com.ua/sostoyalas-pervay... kemz.html) or (www.youtube.com/watch?v=1GoSb....
In the current year, 2021, we have made another innovative revision of the abrasive onion cleaning technology.
The essence of the technology improvement is as follows: instead of applying abrasive stone chips, we have developed and applied a new tool - special cutting discs made of carbide material. In addition, a special pumping station was integrated into the machine to develop the pressure in the main hydraulic manifold.
The meaning of the modernization is to increase the service life of the cleaning discs and increase the cleaning efficiency due to the development of pressure on the water nozzles up to 8 atmospheres.
On average, a set of abrasive discs cleaned up to 300 tons of onions, after which it was necessary either to replace them, or to carry out restoration work (removing worn-out abrasive grit and applying a new one). With the use of the new tool (see photo), we expect to increase the service life of the machine up to 500 tons of onions, before they are replaced. In addition, the efficiency of abrasive cleaning dropped sharply already in the first 100 tons due to the bluntness of the edge of the stone, and, accordingly, the productivity of the machine decreased. With the new discs, cleaning performance will decline more smoothly due to the discs' abrasion resistance.
As for water, water was previously used with a pressure of 2 atmospheres (standard pressure in water supply networks) to flush out the peeled husk and utilize essential oils released during purification. In the new technology, water has turned into an additional working tool - a thin jet under strong pressure penetrates the cuts that are left in the husk by the blades of the cleaning discs, and tears it off the onion.
Taken together, the tests have shown an excellent result!
In addition, we note that, like most of our new developments, the modernization was not implemented for the future, but within the framework of the signed supply contract. This modernized onion cleaning line will be shipped to the address of the large processing company REVEGA (Berdichev, Zhytomyr region, Ukraine).
Our contacts: Address: 74800, Ukraine, Kherson region, Kakhovka, Melitopolskaya st., 1-b
Sales department: +38 (050) 178-93-10, +38 (050) 178-93-11, +38 (067) 425 57 57,
+38 (099) 095 16 17
Website: www.kemz.com.ua
E-mail: info@kemz.com.ua
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Негізгі бет Ғылым және технология Line for Knife Cleaning of Onions // Trimming and cleaning of onions from JSC "KEMZ"
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