Manual Powder Coating Line with Rails - Powder Coating Box Batch Oven - Powder Coating Spray Booth
This type of small line is ideal for small workshops where the number of parts to be painted is not high. An operator can paint the parts in order, then hang them on to the oven cart and after the cart is full, he can push the cart into the oven and cure them for 20 mins.
POWDER COATING SPRAY BOOTHS
Cartridge Powder Coating Booth for the Manual Powder Coating Line
Our cartridge powder coating booth is designed to capture excess powder during application. It is the culmination of many years of experience in designing and building machinery for powder coaters.
To comply with recent changes in legislation we have now upgraded our cartridge booth by fitting two centrifugal fans of 5.5kw capacity and six cartridge filters.
Manual powder coating booths are the easiest solutions for powder coating applications when you don’t have many colors and you don’t need to change colors often. Our manual powder-coating spray booths are designed and manufactured either from galvanized sheets or mild steel sheets which are then painted.
There is an inside space for the painter to hang his parts and paint with his powder coating gun, while filters suck and clean the air in the medium and blow off the paint gathered on the filters once in a while.
Manual powder coating booths can be made starting from 2 filters and 3,4,5,6 and 8 filters maximum. We use 32x60cm cellulose powder coating filters in our booths. There is an electrical board, to control the blow-off valves to clean the filters and lights inside for the operator to see and check the painting quality
Our Powder Spray Booth Features
100% filtration means that the air filtration system does not require ducting to the outside. This makes installation easier and also increases overall energy efficiency, as you don’t lose heated factory air.
Unlike water back booths, there is no ongoing expense of sludge removal.
The filtered powder is collected in a tray, making disposal easy.
Centrifugal fans are used to remove contaminated air, are more powerful than axial fans. Large, quick-acting air valves direct a blast of air into each filter at intervals of 30 seconds to keep them working efficiently.
Option of auto-switch - when the powder gun is taken from the holster the fan automatically switches on, replace and it goes off. This device can substantially reduce energy consumption.
Completely manufactured at our Turkey workshop. Our machinery is manufactured to a high quality and is built to last.
Flat packed for easy transportation and installation.
Full compliance with HSE guidelines.
CE mark.
Fully guaranteed.
Service contracts are available.
For more information, you can send an e-mail to our e-mail address
Filtration:
Filtration is achieved by using cartridge filters in an open compartment. The filtered clean air (now devoid of powder particles) then passes through a sealed plenum chamber and via the centrifugal extraction fan back into the factory atmosphere. The system avoids any explosion risk that may be caused by passing powder-laden unfiltered air into a sealed chamber.
Sound Level Due to the level of airflow required the noise level determines that ear defenders are required.
Powder Coating Booth Manufacturers
Safety Instructions for Spray Booths
Ensure that a clear unrestricted supply of air is available to ensure that the
extraction fan is able to work efficiently.
Do not obstruct the fan outlets in any way.
If spraying wet paint, the fans must be ducted outside.
Do not store any goods on the roof of the spray booth.
Protective clothing, including ear defenders and suitable breathing masks, must be worn when spray painting.
Filtration Efficiency
The cartridge-type filters (powder-only booths) are designed to filter 99% of all particles down to 5 microns. Important Notice
Powder paint manufacturers supply powder in particle size whereby 90% of the particles are in a size range of 200 microns. Some particles however will inevitably be much
smaller. The particle size of fewer than 5 microns will migrate through almost any filter.
Operating Instructions for Cartridge Filter Spray Booths
A clean air supply rated at a minimum of 6 bars is required.
The air supply must be filtered but not lubricated as unfiltered air could lead to fragments of dirt and debris being delivered to the diaphragm valves. This may lead to the rubber diaphragm being perforated or the valve sticking open. Both of these faults will result in a constant stream of air passing through the filter.
Powder Spray Booth for Manual Powder Coating Line
The factory timing calibration is set at 0.2 of the second pulse duration and an interval time of 15 seconds between each filter pulse.
www.ems-powdercoating.com
info@ems-powdercoating.com
Whatsapp/Viber: +90 536 871 92 71
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