This video shows a new integrated project launched in 2023 for automating the welding of profiles and connectors for an industrial warehouse manufacturer.
In this system, profiles arrive at the cell on pallets, necessitating equipment capable of feeding the line with the profiles using large magnets.
Once inside the cell, a high-capacity, long-reach robot handles the profiles individually, loading each onto one of the two existing welding tables. Thanks to its dual tool, the robot can unload the welded rack beam and load an unwelded profile without wasting time.
The welding is performed by two Kawasaki robots, specifically designed for welding. Equipped with Lincoln welding machines and a pneumatically operated clamp, they can place the connector on the welding table and perform the welding between the profile and connector.
Thanks to their automatic trajectory calculation software, there is no need to program the welding paths or product handling routines. With each change of reference, the system completely readjusts to start the process.
If any adjustments are needed in the welding trajectory, they can be made either from the touchscreen on the control panel or from the robot's controls. All changes are recorded for reuse in future batches of the same reference.
Additionally, the precision of the welding torches is ensured by a 100% automatic tool adjustment system.
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