This video showing the fuel pump replacement, fuel line routing, and a detailed explanation on how the fuel system works on a Polaris ATV.
The ATV shown in this video is a 2008 Polaris Trail Boss 330. I bought this ATV and it had been sitting for several years so I replaced the carburetor and ATV would run, but cut out and bog down. This told me that the engine was running out of fuel. So I decided to replace the fuel pump, it was cheap and a pretty straight forward replacement. When I was looking at the fuel lines I thought that I maybe connected some of them to the wrong positions when I replaced the carburetor so I made this video to show the proper fuel line routing. I also saw that the fuel pickup tubes that go inside the tank had a fair ammount of junk on them so I cleaned them. I also replaced all the fuel lines.
Once I got everything put back together, this ATV is no longer bogging down or cutting out when I ride it.
Parts Used:
Fuel Line - www.amazon.com/LDR-Small-Engi...
Fuel Line Cutter - www.amazon.com/Performance-To...
Fuel Pump - ZW5jcnlwdGVkUXVhbGlmaWVyPUEzNDVFNTFRRTdTRkREJmVuY3J5cHRlZElkPUEwNzU5ODY3Mzg2WlhFRDRZSldHMyZlbmNyeXB0ZWRBZElkPUEwMzQwOTg1M00zU0JTR0pSMzhLWiZ3aWRnZXROYW1lPXNwX2F0ZiZhY3Rpb249Y2xpY2tSZWRpcmVjdCZkb05vdExvZ0NsaWNrPXRydWU
Link to Parts Drawing - www.babbittsonline.com/oempar...
The steps shown in this video may also be applicable to the following models. Please note that the fuel pump may be under the front access cover on some of the 90's model ATV's
Trail Blazer 250 1990 - 2006
Sportsman 325: 1999-2000
Sportsman 500: 1996-2004
Sportsman 500 HO: 2010
Sportsman 400: 2001-2004
Sportsman 600: 2003-2005
Sportsman 700: 2002-2007
Sportsman MV7: 2005-2007
Sportsman 6X6: 2000-2004
Magnum 325: 2000-2002
Magnum 330: 2003-2006
Magnum 500: 1999-2003
Magnum 2X4: 1995-1998
Magnum 4X4: 1995-1998
Magnum 6X6: 1996-1997
Outlaw 450: 2009-2010
Outlaw 500: 2006-2007
Outlaw 525: 2009-2011
Trailblazer 330: 2010
Trail Boss 330: 2010
Scrambler 500: 2010
Predator 500: 2003-2007
XPEDITION 325:2000-2002
XPEDITION 425:2000-2002
0:00 Intro
0:45 Fuel Pump Line Routing
3:18 Fuel Petcock Line Routing
6:45 Fuel Tank Pickup Tubes
8:28 Fuel Line Replacement
9:34 Outro
*This video is intended to provide educational tips to its viewers, no information in this video overrides vehicle manufacturer's recommendations. Always consult with a professional prior to performing any repairs. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not the Video Publisher*
Негізгі бет Polaris ATV Fuel Pump Replacement & Fuel Line Routing Trail Boss, Trail Blazer, Sportsman, Scrambler
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