I hope when it blows up its you that’s riding it & not some poor sod that bought a “fully rebuilt engine” zzr1100. You don’t have a clue, u didn’t even clean it properly.
@QuickBikes
2 жыл бұрын
🤣😂😅 Once more for those that haven't been paying attention - I'M NOT A MECHANIC, THIS IS MY FIRST ENGINE & I'M NOT SELLING IT.... So yes, if it blows up im going to be the one riding it. I'd have thought if that was going to happen it would have happened I did the top end, but we'll wait and see hey.. 🤔
@H-M-78
2 жыл бұрын
He's is not have to CLEAN everything, it's not a trailer queen. People clean their bike with to much water. These days I mostly using microfiber and wet wax, works great! And stuff like wheels, suspension and shite I clean when doing service
@qivarebil2149
2 жыл бұрын
That poor sod is buying at his own risk. No sertification or guarantee on work or parts, from any authorized mechanic. It's just another bike, from the hands of an amateur mechanic. One, like the rest of us! And BTW! I hope, that it is a child molester or a terrorist, that sits on the bike when it "blows up", and not Quickie, who put all this effort into making this beautiful bike, roadworthy, reliable and safe as possible again. I don't know why You didn't mention those people, to be sitting up on the bike? Maybe You have special interests? Or hobbies? You see? You started this! Now finish it!
@H-M-78
2 жыл бұрын
I had a YZ 250 twenty years ago that the gears jumped out of, I think it was only the 5th gear. Had no experience just like Quicky, but found the error and solved it for free. Some previous person had forgotten a washer so that one of the shafts moved sideways. These gearboxes are not particularly complicated.
@itsnotaball4887
2 жыл бұрын
Tough crowd, Quicky.
@qivarebil2149
2 жыл бұрын
My guess is, those marks on the basket are casting marks, or cut marks from cleaning up the casting. Have a nice holiday, a well earned one too, I'd say! 🤩
@QuickBikes
2 жыл бұрын
That's what we're all thinking matey, but they could have done a nicer job 🤣😂
@edwardmorano5922
2 жыл бұрын
You're getting it done now. It can be a real mood killer but take a step back, get some rest and the puzzle will always be solved. It'll be running soon enough.
@QuickBikes
2 жыл бұрын
Once the new gaskets etc turn up I can finish assembling it and give it a go hey. I'm much happier now it all rotated as it should 😁👍
@v8racerman
2 жыл бұрын
I've really enjoyed this series of videos on the gearbox. This is "real world" experience, where the fix takes more than one attempt. Who'd have expected the output shaft to be bent? Perhaps the input shaft is also a little bent as well (with the gears having pushed against each other in some weird way?). But not bent enough to cause you any issues, hopefully. Really appreciate the time you take to film your experiences. It makes me more comfortable about stripping down my Blackbird over the winter.
@QuickBikes
2 жыл бұрын
Geddon, thank you for chipping I matey and for watching the videos. I think in future I'll be measuring everything before fitting it just to make sure. It's been really fun to learn this stuff and there's plenty more to get my head around 😁👍
@stevedennis4493
2 жыл бұрын
hey dude, great detective work! Problem sorted, bet you're feeling chuffed. Now bugger off and have a fantastic holiday with Sam and the family, you deserve it. Looking forward to your return and the start up. All the best, Steve.
@QuickBikes
2 жыл бұрын
Thank you matey, much appreciated. I'm looking forward to a week off now and then getting stuck back into it. It's gonna be mint. 😁👍
@valvegeek
2 жыл бұрын
@@QuickBikes So nice to have an answer before you have to put it down and leave it. Not knowing would get on my nerves too. 😊
@simongroot7147
2 жыл бұрын
The marks on the drum are the metal injection points from casting. They are rough cut off when the part is ejected from the die.
@QuickBikes
2 жыл бұрын
Yeah, seems to be the case. It's funny what you spot when trying to locate a problem. Every little mark is the potential culprit 🤣😂😅
@paulrobinson3406
2 жыл бұрын
Great series, I had exactly the same problem a few years back on an old cb550, as soon as i started to tighten the case bolts the output shaft started binding, only slightly though, but enough to bother me !, came to the same conclusion as you, put the origonal shaft on and it was fine.All good fun !!
@QuickBikes
2 жыл бұрын
It was a bugger to fix as I had to strip it all down again, but all is now good 👍 Thanks for watching matey
@PRB1098
2 жыл бұрын
Mornin' Mr quickly, I'm really surprised at that, I don't think the input shaft bearing could have been mis-aligned or there would have been some sort of witness mark on the cap. The clutch basket looks fairly normal, I think they just linish casting flash off in the factory. Personally, I don't like to mix and match gear sets, as the gears wear in as a pair, however, you have found a solution that works and it's gonna be fine. I suspect it's one of the output shaft ear bushings at fault possibly a bearing, it would be interesting if at some future point you strip the shaft down for a look see! Anyway, enjoy your break and don't do anything e wouldn't do 🙄see you on the other side 👍
@QuickBikes
2 жыл бұрын
I think you're right about the scuff marks as that's what a mate suggested as well. I stripped the input shaft and put it in the lathe and dialed it in. The shaft is definitely bent.... that'll be why it binds up then...
@geoffgreenhalgh3553
2 жыл бұрын
@@QuickBikes How far out was it?
@QuickBikes
2 жыл бұрын
1.1mm ie LOADS...
@davemason6273
2 жыл бұрын
@@QuickBikes kinell!
@geoffgreenhalgh3553
2 жыл бұрын
@@QuickBikes .044"? WOW
@markullyett
2 жыл бұрын
Brilliant mate,glad its sorted 🤞. Enjoy your vids and attention to detail. Just as you did with the lathe and milling machine. Enjoy your hol
@QuickBikes
2 жыл бұрын
Thanks for watching matey, it's very much appreciated 😁
@streetmoto1384
2 жыл бұрын
Result! Those beers are going to taste so much better!
@QuickBikes
2 жыл бұрын
😁😁😆 every one of em 👍
@johntatham4303
2 жыл бұрын
the gauling is manufacturing… also next time fit the clutch after the cases are back together (and vice versa) take the load off the primary shaft
@johntatham4303
2 жыл бұрын
ignore that you sussed that in the end 👍
@michaelsmallbones2638
2 жыл бұрын
Well done fella. Your right it will be so much better going on holiday without that doubt on your mined all the time. Have a good one and we'll all be here when you get back. So jealous. Mike.
@QuickBikes
2 жыл бұрын
Cheers matey and I'll see you in a week 😁 👍
@cyelland5064
2 жыл бұрын
That's one happy bunny 😊. Now enjoy your holiday 😀
@QuickBikes
2 жыл бұрын
Very much so matey, and I'm looking forward to a week by a pool 😁👍
@anthonyhall46
2 жыл бұрын
Awesome job mate, at least now you can get some well deserved holiday time with your family, you deserve it.
@QuickBikes
2 жыл бұрын
Thank you matey, I'm looking forward to it 😁
@grahamhider3754
2 жыл бұрын
Now you can go on holiday with a clear head. Have a good time quickly
@QuickBikes
2 жыл бұрын
Will do matey thank you 😁👍
@kevinambrose7074
2 жыл бұрын
Fantastic, Sorted, now you can relax on holiday... Enjoy.. Loved the videos.
@QuickBikes
2 жыл бұрын
Thanks for watching matey andnill see you in a week 😎
@pauljohnson9637
2 жыл бұрын
Hi just watch your video the marks on the clutch basket are going the wrong way there going left to right not round the basket, glade you sorted it before your holiday that's well earned.
@QuickBikes
2 жыл бұрын
Yeah, think they're just where the casting flashes were ground off... badly... 🤣😂
@michaelgreenhaf6624
2 жыл бұрын
There you got there in the end have a good holiday 😀
@QuickBikes
2 жыл бұрын
Thank you matey, I'll see you in a week 😁
@afenijmeijer9027
2 жыл бұрын
I own a ZZR 1100 D and have learned a lot from these videos. I think you are doing a great job and most of all you seem to be having fun. You have lots of patience. I would have had a serious loss of humour episode if this was me. After all the work put into putting tnis bike back together. One other thing to be aware of is the clutch starter tensioner is a weak spot on these engines. If it fails the damage caused is serious. I learned this on a ZZR forum I am a member of. You will have lots of pleasure riding it, trust me. I have owned mine since 1999 and have done 50000 miles on it. I service it myself with regular fully synthetic oil changes along with filters and valve clearance checks every 10000 miles. From South Africa, cheers and thanks.
@QuickBikes
2 жыл бұрын
They're great bikes once they're going, that's for sure 😁👍 Thanks a lot for watching the videos matey, it's very much appreciated. 👍 A few people have told me about the chain tensioner and I'm probably going to be making one on the mill at some point, but for now the stock.one seems to be ok. That said, I will be keeping an eye on it 😁👍 Thanks for chipping in dude 😁
@afenijmeijer9027
2 жыл бұрын
@@QuickBikes Yes you have the luxury of a milling machine, lathe and other tools there. Looking forward to more vids.
@johnkingston7244
2 жыл бұрын
Well done Quickie - enjoy your hols!
@QuickBikes
2 жыл бұрын
Thank you matey, will do 😁 👍
@troywee4774
2 жыл бұрын
enjoy your holiday mate, glad you sorted it before the off as i would imagine that bugging you whilst away - it would me! cheers!
@QuickBikes
2 жыл бұрын
Thank you matey, will do 😁 👍
@andyjrichie6709
2 жыл бұрын
Have a great week, and glad the problem was resolved
@QuickBikes
2 жыл бұрын
Thank you matey, will do 😁👍
@andyjrichie6709
2 жыл бұрын
@@QuickBikes we are only on holidays in Cornwall, but the weather is cracking, too hot sometimes
@QuickBikes
2 жыл бұрын
It's been nice down this neck of the woods and Cornwall is a lovely place. Enjoy your holiday matey 👍
@andyjrichie6709
2 жыл бұрын
@@QuickBikes cheers, you too
@simon2knine
2 жыл бұрын
Great that you have sorted out the issue.. Wouldn't have been nice thinking about it while you were away Now you can relax and enjoy your hols.. Looking forward to seeing the engine back in the frame. Would be interesting to know what caused the issue with the shaft..
@QuickBikes
2 жыл бұрын
I'd love to know as the input.shaft and gears are fine... I dialled in the output shaft after pulling it all apart and at its worst its 1.1mm out...
@simon2knine
2 жыл бұрын
@@QuickBikes You shouldn't be thinking about the bike you have got packing to do.. lol. Have a good one mate.. ASBOs engine is going to be a walk in the park for you after all this.
@michaelburton7440
2 жыл бұрын
glad you got it sorted before your holidays....have a great time look forward to more zzr drama when you return as you say in plymouth "LATERS" lol
@QuickBikes
2 жыл бұрын
Thank you matey 😁👍
@RaceJan
2 жыл бұрын
At 7 minutes in, the only good use or the Haynes book of lies :-) You could stick the output shaft on the lathe and check for out-of-round... anyway, enjoy your holidays!
@QuickBikes
2 жыл бұрын
That's what I did and its definitely bent... The old one seems absolutely fine though which is handy 😁
@H-M-78
2 жыл бұрын
@@QuickBikes did you swap the gears over or is that not possible? They are pairs as somebody else said. It's strange the gears look that good if the shaft was bent when they worked together...
@QuickBikes
2 жыл бұрын
I put the entire shaft with gears from the old engine in and it worked fine, but swapped them all over from the new output shaft
@pjjms
2 жыл бұрын
Fantastic result, enjoy the well deserved holiday. The galling on the clutch is on the joint line for the casting die. I suspect they just press it through a die to remove the casting flashing.
@QuickBikes
2 жыл бұрын
Thank you matey and you're probably right about the scuff marks as a few people have suggested that. The scuffs aren't in the direction of rotation either 😁👍
@cjsingh4070
2 жыл бұрын
Glad you found the issue , bloody annoying bunch of gears ⚙️ lol
@QuickBikes
2 жыл бұрын
SOOOOOO happy now 🤣😂👍
@basilwatson1
2 жыл бұрын
I use Loctite non-hardening sealant it goes off in the absence of air ,,,, then pop down pub, but more beers , for fella next door whose helping u lift the engine in and out. Enjoy Holidays ! .. old Red lobster ...you might even meet Craig
@QuickBikes
2 жыл бұрын
There are sooooo many to choose from, it's hard to know what's best. This stuff seems pretty good so far 😁
@tonybranthwaite4428
2 жыл бұрын
It's my first comment, you said you were looking for an M6 screw, screws are for wood. Bolts are for metal. Ha ha ha Seriously really enjoying zzr 1100. I've got a gsxr with no 2nd gear so watching you has given me a really good insite. Keep up the good work sir, enjoy your hols. TTFN.
@QuickBikes
2 жыл бұрын
Thanks for chipping in and for watching matey, I'll see you in a week 😁 👍
@tonybranthwaite4428
2 жыл бұрын
Ps I'm a machinist/ tool maker. Ha ha ha ha reason why.
@QuickBikes
2 жыл бұрын
Hehehe.. I'll be picking your brains at some point then dude 🤣😂🤣
@wibblywobblyidiotvision
2 жыл бұрын
Excellent bit of trouble solving. Well done, man. Enjoy your holidays, don't do what I always do the first day - wander around in bare feet and get the top of your feet sunburned because you forgot to put sun cream on 'em :)
@QuickBikes
2 жыл бұрын
Hehehe.... I'm going Crispy the first chance I get matey. I've not spent any time in the sun as I'm always working 🤣😂
@try-that
2 жыл бұрын
Glad you got it sorted before going away. Nice bit of logical thinking to drill down the problem. Enjoy your break, look forward to seeing the bike on the road.
@_marcus_does_
2 жыл бұрын
Inspector Quick! Well done 👏
@QuickBikes
2 жыл бұрын
Thank you fellas, it's a big relief to get to the bottom of it all so I can enjoy our holiday. It shouldn't take.long to getnit back in the frame either which is cool 😁👍
@_marcus_does_
2 жыл бұрын
@@QuickBikes enjoy, we'll all be hear when you get back 👍
@NemetskyCzar
2 жыл бұрын
Good work Lad. Enjoy your holiday!
@QuickBikes
2 жыл бұрын
Thank you matey, will do 😁👍
@rjauto7215
2 жыл бұрын
Have a great time matey. glad ya fixed the problem well done have fun👍👍👍
@QuickBikes
2 жыл бұрын
Will do fella, thank you 😁👍
@Daren67
2 жыл бұрын
Well done 😊 Enjoy a well earned break 👍🏻
@QuickBikes
2 жыл бұрын
Thank you matey 👍
@SkyrayModels
2 жыл бұрын
Well done on finding the offending Gremlin. Now you can enjoy your Hols without it on your mind all the time.😎👍
@QuickBikes
2 жыл бұрын
Thank you matey. It's a big relief and I'm proper looking forward to the holiday now 😁👍
@alexroca6981
2 жыл бұрын
Good stuff mate, no better feeling in the world. I bet you did a happy dance and maybe let out a few woohoo's🤣
@QuickBikes
2 жыл бұрын
I was very chuffed it has to be said. Bottom of the barrel to top of the world 🤣😂
@victor440_
2 жыл бұрын
That is from the casting when they made it . And had to grind some material off. I seen that before on that drum and other things.
@QuickBikes
2 жыл бұрын
Good to know matey, thank you 😁👍
@k1ckyscotland988
2 жыл бұрын
The galling on the clutch basket. Has a previous owner held it with a chain wrench because they could'nt be bothered making up the tool you made.
@QuickBikes
2 жыл бұрын
I had t thought of that, but the scuff marks are at 90 degrees to rotation and it looks like grind marks. Some folks have suggested it could be just dressing g up the casting marks which kinda makes sense to me. They did a rubbish job though if it is 🤣😂 Good shout matey 👍
@ThePhilcuk
2 жыл бұрын
I would call that a result quicky! The main thing is it's sorted and you built it correctly the first time around. Enjoy your time off 👍
@QuickBikes
2 жыл бұрын
Thank you matey. I was convinced I had put it together wrong, but who knew hey 🤣 See you in a week 😁 👍
@jimallen199
2 жыл бұрын
Winner, Enjoy your holiday mate.
@QuickBikes
2 жыл бұрын
Thank you matey, I will do now 👍
@keeperlit.leterrip7722
2 жыл бұрын
Good job. Have fun in Turkey.
@QuickBikes
2 жыл бұрын
Thank you matey, will do 😁👍
@alantarling5746
2 жыл бұрын
Bang tidy mucker enjoys your hols. Respect
@QuickBikes
2 жыл бұрын
Thank you dude, see you in a week 😁
@alantarling5746
2 жыл бұрын
@@QuickBikes yes no phone no PC. Sun drink and get pissed thats my advice. Start back up when you get back home by by .or as you would day latter's
@QuickBikes
2 жыл бұрын
Hehehe
@petersynnott548
2 жыл бұрын
Good stuff enjoy your holiday 👍🥤
@QuickBikes
2 жыл бұрын
Thank you matey, will do 😁👍
@H-M-78
2 жыл бұрын
No goo on the oil pan gasket. But new oem gasket, or a good home made one.
@QuickBikes
2 жыл бұрын
New gaskets matey 😁
@garyyorke1080
2 жыл бұрын
Hoo fecking ray lol. Nice one fella , worth checking as you assembled bit by bit . Goes to prove you actually didn't do anything wrong .. Right sod off and enjoy that holiday tell Sam and jasmine to enjoy them selves . See ya in a week or so mate nicely tanned half inebriated and refreshed . Laterers dude
@QuickBikes
2 жыл бұрын
It was such a relief to find the problem, and kinda cool that it wasn't something I did when I put it all together. I'm really looking forward to a week in the sun now and can just chill out big time 😁👍
@casperjensen1769
2 жыл бұрын
Very good
@QuickBikes
2 жыл бұрын
Thank you matey 👍
@luisantolafrancis519
2 жыл бұрын
Mega!! You dive deep in the rabbit hole and you found your way out mate.. Imagine the forces involved in bending such shaft, i guess the engine that it came of was not decomision in perfect order.. Have a great holiday and 'laters!!!
@QuickBikes
2 жыл бұрын
Got there in the end matey and really thought it was something I did. When I do ASBO, EVERYTHING is getting measured before it goes back together 😁
@danielinnes1408
2 жыл бұрын
Good to see you got it sorted just in time before your hols. Have fun and look forward to it being back in when you are back
@QuickBikes
2 жыл бұрын
Thank you matey and it's such a relief and I'm proper looking forward to a week in the sun now 😁👍
@KUKI_de
2 жыл бұрын
Nice video 🍀✌️ Thumbs up 👍
@QuickBikes
2 жыл бұрын
Thank you matey 😁👍
@badjuju6563
2 жыл бұрын
Enjoy your well deserved holiday. Have a beer for me.
@QuickBikes
2 жыл бұрын
I plan on having a few fella 😉😁
@themayorofdipshittery3646
2 жыл бұрын
Hope you have a great break and come back in fine fettle ready for the final push 😎😎😎😎😎😎😎
@QuickBikes
2 жыл бұрын
Thank you matey, I'll do my best 😁👍
@mattsmith2238
2 жыл бұрын
Methodical investigation wins out, well done quickie. The marks on the clutch basket are just from the manufacturing process 👍
@QuickBikes
2 жыл бұрын
Yeah a few people have said it's just where they dress up the casting line... did a messy job though hey 🤣😂
@H-M-78
2 жыл бұрын
Guessing those scuffing marks must be from manufacturing. I think I have seen it before on mine. But I dont like that you have the clutch basket in place when put the casing together. Thats just asking for trouble.
@QuickBikes
2 жыл бұрын
I think it's just when they dressed up the casting line, but I could be wrong... 🤔
@H-M-78
2 жыл бұрын
@@QuickBikes I can check mine. I have a spare
@QuickBikes
2 жыл бұрын
Can you let me know matey when you have a sec? I'm just curious...
@colinculverwell325
2 жыл бұрын
I think those marks are from manufacturing. If the clutch was rubbing on something while turning the marks would be the other way and there would be witness marks on other components. Have a stress free holiday and enjoy your sun and beer!
@QuickBikes
2 жыл бұрын
Will do matey, and the concensus seems to be that they are just where the casting was dressed up. Seems to make sense 😁
@valvegeek
2 жыл бұрын
Wow, so there you go. Output shaft bent? If very slightly. In open air the bearings have wiggle room, button it up then they don't, and it goes tight. I'm just guessing. Be interesting to try rotating the shaft and see if there's run-out. But excellent result, really pleased for you. 👍😁❤
@QuickBikes
2 жыл бұрын
I dialled it in on the lathe with a centre in the other end... 1.1mm 😳😳😳
@valvegeek
2 жыл бұрын
@@QuickBikes Wow! 😱
@rickmancr
2 жыл бұрын
Three Bond 1184 / Yamabond / Hondabond is supposed to be better than silicone for crankcases, because "1184 Liquid Gasket features semi hardening gasket elastomer sealer which unlike silicon based gasket sealants will to not come off inside the engine and cause blockages or oil circulation problems". Unlike silicone, you can rub 1184 away between your fingers. Silicone stays together and blocks up screens and galleries.
@QuickBikes
2 жыл бұрын
Ah right, good to know matey tgank you 👍
@rickmancr
2 жыл бұрын
@@QuickBikes 👍 Glad you found the problem. Well done. 🤞that it's plain sailing from now on.
@QuickBikes
2 жыл бұрын
Cheers dude, it's a good feeling 👍
@alexfox564
2 жыл бұрын
Now go and enjoy your holiday. Great vids 😎
@QuickBikes
2 жыл бұрын
Thank you for watching matey 👍
@vaclavhejda5658
10 ай бұрын
Hello. Nice video! Did you use any sealant between the engine block?
@karlvanboxel561
2 жыл бұрын
Maybe the clutch basket wasn’t in far enough because the gear on the back wasn’t properly engaged in its slots that way keeping the basket too far out and one of the crank webs as hitting the clutch basket ? ! 😳👍
@blaynehumphrey3198
2 жыл бұрын
Glad it's sorted mate, have a good holiday 👍
@QuickBikes
2 жыл бұрын
Thank you dude 😁
@petehook2866
2 жыл бұрын
Well that was a journey! Time for some downtime 🍻
@QuickBikes
2 жыл бұрын
A week of it.. a whole week of doing nothing spart from chilling out 😁
@mauricecasey866
2 жыл бұрын
Winner winner chicken kebab dinner! Enjoy your break.
@QuickBikes
2 жыл бұрын
Hehehe... thank you matey, will so 😁👍
@myturkishlife1777
2 жыл бұрын
Your in danger of becoming the "goto guy" on gearboxes 👍😁 Have a great holiday, it's also holiday season for the Turks so should be buzzin 👍
@QuickBikes
2 жыл бұрын
I'm looking forward to the holiday now with no stress waiting for me when I get back 😁👍
@myturkishlife1777
2 жыл бұрын
It's crazy , no way you would have thought it was the new output shaft, I'm sure that caught many of us out, great result 👍
@Unfunny_Username_389
2 жыл бұрын
6:15 - those scuff patterns are weird because they're not in the direction you would expect. Okay wait - question: I am assuming that clutch drum thing spins. Now that I think about it, it might simply go in and out. If the latter, those scuff marks are "correct." If the former, they are weird.
@QuickBikes
2 жыл бұрын
A mate said it could just be where the casting was dressed up as there's absolutely nothing on the casings... it could be that dimple, but it round be nice to know 😁
@basilwatson1
2 жыл бұрын
We know ,,,,you have been busy in a you tube non friendly way ... the manscaper had a field day !
@QuickBikes
2 жыл бұрын
Hehehe.... yeah, just a bit 🤣😂😅
@karlvanboxel561
2 жыл бұрын
Check the crank web quickly
@QuickBikes
2 жыл бұрын
It's all gibe matey the scuffing is just where they dressed in the casting marks on the clutch drum 😁👍
@dermotkelly2289
2 жыл бұрын
Great stuff! You can go on holiday and drink beer and eat kebabs now!
@QuickBikes
2 жыл бұрын
I'm looking forward to it now 😁👍
@karlvanboxel561
2 жыл бұрын
Enjoy ya holiday ZZRrrrrrrrrr what ZZR 😂😂😂😂
@QuickBikes
2 жыл бұрын
Will do matey 👍
@Shinysideup
2 жыл бұрын
Glad it looks sorted, wired marks on the clutch though? Enjoy your holiday, only a couple of hundred sub of 10k
@QuickBikes
2 жыл бұрын
Thank you matey, it all looks good now and definitely worth doing again. I think the marksmon the clutch hub are just where they dressed up the casting line. They did a rubbish job though 🤣😂 Not long till 10k subs hopefully, it's been a loooooong time coming and I'm amazed how rhe channel.has grown. Thanks.for watching and chipping in as always matey 😁
@Unfunny_Username_389
2 жыл бұрын
10:23 - ish: Are there some marks on the raised section of casting on the upper / top right hand side? That edge looks very slightly marked.
@QuickBikes
2 жыл бұрын
Nope, nothing at all. A mate suggested it could be where they dressed up the parting line in the casting... I'm not sure... 🤔
@robertmoses1313
2 жыл бұрын
marks on the clutch basket are from the alternator chain tensioner,zzr zrx can all suffer the same, problem there is a fix available, ,if they let go they can wreck your motor at worst,they are a few quid but worth the peace of mind or you can mod the standard tensioner,instructions are online,good luck with the rebuild
@karlvanboxel561
2 жыл бұрын
Change the new gears to the old shaft ?
@QuickBikes
2 жыл бұрын
Yes matey, I did 👍
@Unfunny_Username_389
2 жыл бұрын
blinkin eck that watch is a reet dobber - you'll ave one Popeye arm and a normal 'un wearin that all the time
@QuickBikes
2 жыл бұрын
Hehehe... I'm looking at it thinking I need to work out more now 🤣😂
@Unfunny_Username_389
2 жыл бұрын
@@QuickBikes don't we all m8
@TheSudsy
2 жыл бұрын
you didnt start it after rebuild, so those scuffs would only happen by you hand spinning the wheel? not likely. And the orientation of those witness marks isn't condusive to it binding whilst spinning.
@QuickBikes
2 жыл бұрын
No they're not which puzzled me. A mate thought it could be where the casting marks were dressed up... Dunno... 🤔
@brockett
2 жыл бұрын
First off I was gutted for you at the start of the previous episode . The marks on the clutch basket are not rotational scuffing because they are at 90 degrees to the direction of rotation. I suspect there are shims on the shafts between the cogs, but then I am the idiot who, many years ago, reassembled a two stroke engine and gearbox with the selectors reversed. When I started the engine it was ok until I selected third gear and it had not let go of second. So i would now always check whole range of gear selection up and down the box before actually running the engine. I Hope you can go on a super family holiday and forget KZitem for a while.
@QuickBikes
2 жыл бұрын
It's curious about the scuff marks init, but a few people have suggested it could be where the casting was cleaned up which makes sense. Badly done, but makes sense 🤣 I'm really looking forward to holiday now and just a week of chilling out 👍
@karlvanboxel561
2 жыл бұрын
Sounds like u have bent out put shaft. Oh bugger contact flea bay for s refund I stripped my complete gearbox and dti the shafts which were great
@QuickBikes
2 жыл бұрын
Yup, just swapped it with the old one which is fine 😁
@johnrimmer5812
2 жыл бұрын
Result.
@QuickBikes
2 жыл бұрын
😁😁 Sooooo chuffed 😁😁
@bob4bob3bob2bob
2 жыл бұрын
Whats up?
@QuickBikes
2 жыл бұрын
It's all good now matey 👍
@sidwainhouse
2 жыл бұрын
They look like really badly dressed casting flashes.
@QuickBikes
2 жыл бұрын
That's what s few people have suggested now, so you could well be right 😁
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