This is a detailed step-by-step video instruction on removing the battery and starter motor on a 2016 (and adjacent years) BMW R1200GS and R1250GS Adventure motorcycle. The process will be similar for the R1200GS (non-adventure version) with the slight exception of some body panel/fairing removal. We show every step in the process including every body panel, cable and screw/bolt removal. If you plan to change your battery or starter motor this video is for you! Also, if you plan on flushing and bleeding your clutch line you will need to remove the starter motor to access the clutch slave (release) cylinder bleeder screw.
Check out my R1200GS/A Playlist that includes other how-to videos:
• BMW R1200GS Adventure
Video chapter markers:
0:11 Removing starter motor for access to clutch fluid bleeder screw
0:37 Check out Description section for complete details
0:51 Thanks to our latest sponsor
1:12 Tools needed for this job
1:31 Removing battery panel and battery
2:53 Moving exhaust flow control valve servo to get to starter motor
3:46 Removing starter motor cables
5:10 Removing starter motor bolts
6:52 Remove starter motor
8:20 Look out for this bracket that might prevent the starter from coming out
8:42 Cleaning and lubing starter motor and o-ring
9:31 Re-installing starter motor
13:32 Reinstalling exhaust flow control valve servo
14:12 Reinstalling the battery
16:00 Starting the bike
16:12 Close the episode!
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Tools needed:
Socket wrench
Long socket extension
Universal joint (for upper starter motor bolt)
10mm socket
10mm Shorty wrench
Torx bits: T25 &T30
Small screwdriver (for removing electrical connectors)
Torque wrench for 2, 7, 10 and 12 Nm
Wire cutter
Wire tie
Magnetic pick
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Parts and supplies needed:
O-ring for starter motor FKM 80HS 3,1MM. (PN 12 41 9446597)
Engine oil (small amount for lubricating o-ring)
White grease (for starter motor neck)
Super-glue (just a very small amount to get the upper starter motor bolt back in)
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Torque values
* Torque values were taken from the Haynes manual and checked against other online sources
Starter motor bolts x2 Torx T30 - 12 Nm (9 ft-lbs)
Negative (-) cable to starter motor Torx T30 - 10 Nm (7 ft-lbs)
Positive (+) cable to starter motor 10mm nut - hand tighten
Exhaust flow control valve servo mount bolt Torx T30 - 10 Nm (7 ft-lbs)
Battery terminal screws 10mm - 7 Nm (5 ft-lbs)
Battery cover screw Torx T25 - 2Nm (1 ft-lb)
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#R1200starter #R1200battery #R1250starter
Негізгі бет Starter Motor & Battery Removal on a R1200GSA/R1250GSA: DETAILED Step-by-Step Instructions
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