Follow all the steps of manufacturing the toothpick made of wood.
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Toothpicks can be made from a variety of materials, such as plastic, bamboo or wood. Here we are going to focus on the toothpick made of wood. Its manufacture and equipment are very simple and it is quite mechanized to handle the flow.
Starting with receiving the wooden logs that will become the sticks. The tractor unloads the woods for the first stage.
The logs are placed on the lathe to be debarked. Before that, they are sawn up to 40 centimeters in length, and are 30 to 59 centimeters in diameter.
As the trunk rotates, the blade cuts the bark off. The husks are still used by the factory in the furnaces. So little is thrown away in the trash.
In the next stage, the trunk is cut into thin layers.
About 10 wooden strips, 6 centimeters wide each, come out of the trunk. And its thickness is 1 millimeter.
These blades are rolled into small rolls.
Each roll of these weighs about 1.8 kilos. They are manually removed to be taken to the punching machine.
The punch cuts the blade into sticks. About 8,000 toothpicks are made per minute in this equipment.
Although they look ready, they are too soft and can't be used yet. To solve this, they are sent to the drying, where they stay for 12 hours at a temperature of 120 degrees Celsius.
After drying, they are polished with talc. They stay in this tank for another 4 hours. This is where non-standard matchsticks are discarded.
The approved sticks are sent to the packaging through conveyor belts.
The equipment accumulates the toothpicks to be packed. It is also at this time that your count is made.
About 650 toothpicks are placed per box.
For bars and restaurants, the same factory packs the chopsticks individually in paper bags.
#factory
00:00 Toothpick factory
01:22 Peeling the wood
02:00 Trunk lamination
03:26 Puncture
04:09 Toothpick drying
04:23 Polishing
04:58 Toothpick count
05:21 Packing
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